Custom FFC Assemblies for High‑Flex, High‑Density Applications
Agility EMS designs and manufactures custom Flat Flexible Cable (FFC) assemblies for applications requiring compact design, repeated motion, and reliable electrical performance. As a certified distributor and value‑add manufacturing partner, we deliver FFC and FPC solutions built to your exact specifications, supported by engineering expertise, rapid prototyping, and 100% electrical testing.
Our flat flexible cable assemblies support space‑constrained and high‑cycle applications where traditional round wire harnesses are impractical. From concept through production, Agility EMS helps you reduce assembly time, simplify routing, and improve long‑term reliability.
Flexible film cable, also known as flexible flat conductor cable, is engineered for high‑density interconnects and repeated flexing applications. The flat copper conductor design provides superior mechanical stability, improved current handling, and extended flex life.
Common FFC Applications Include:
- Print heads and imaging equipment
- Robotics and automation systems
- Copiers, plotters, and scanners
- Board‑to‑board jumpers
- High‑cycle industrial motion systems
Custom FFC Cable Assemblies
Agility EMS FFC assemblies can be creased or folded, include stiffeners for mounting and support, and be terminated to meet both electrical and mechanical design requirements.
For high‑flex applications such as print heads, robotics, and motion systems, millions of flex cycles to failure can be achieved depending on bend radius and cable construction.
FFC assemblies may be supplied as blunt‑cut cable or terminated with solder tabs, pins, or receptacle housings. Straight, right‑angle, staggered, and Z‑bend terminations are available, along with folded and shaped cable designs to simplify routing in compact assemblies.
Materials & Configuration Highlights
- Manufactured to custom lengths and configurations
- .100″ (2.54 mm) and .050″ (1.27 mm) pitch options
- Flat copper ribbon conductors for enhanced flex performance
- Polyester, polyimide, and specialty film constructions
- Blunt cut or terminated assemblies
- Optional EMI/RFI shielding
- Gold‑plated contacts available
- Industry‑standard housings and latch orientations
- Connectorized to mate with industry‑standard headers
- Custom conductor counts, pitches, lengths, and folds
- 100% continuity tested
Advantages of Flat Flexible Cable Assemblies
Weight Reduction
Significantly lighter than traditional round wire harnesses.
Space Savings
Low‑profile construction can reduce routing space requirements by up to 50%.
High Flex Life
Flat ribbon conductors enable multi‑million cycle flex performance.
Improved Heat Dissipation
UL-Recognized Technical Specifications
Agility EMS is UL Recognized for Flexible Film Cable assembly and Flexible Printed Circuit termination.
UL Style: 2643
Agility EMS UL File Number: E121321
.100″ (2.54 mm) Centerline Cable
- Conductor: Unplated copper, 27 AWG equivalent
- Insulation: Flame‑retardant polyester film
- Current Rating: 3 A per conductor
- Voltage Rating: 300 VAC
- Temperature Range: –55°C to +105°C
- Flammability Rating: VW‑1
- Insulation Resistance: 20 Megohms
- Dialectic Strength: 2500 Volts/Mil
.050″ (1.27 mm) Centerline Cable
- Conductor: Unplated copper, 30 AWG equivalent
- Insulation: Flame‑retardant polyester film
- Current Rating: 1.5 A per conductor
- Voltage Rating: 300 VAC
- Temperature Range: –55°C to +105°C
- Flammability Rating: VW‑1
Engineering Support & Value-Add Manufacturing
Agility EMS delivers installation‑ready FFC cable assemblies backed by engineering and manufacturing support, including:
- Application‑specific design assistance
- Prototyping and validation testing
- Custom drawings and documentation
We help you streamline manufacturing, reduce total installed cost, and ensure reliable performance across your product lifecycle.
Request a Custom FFC Quote
Contact Agility EMS to discuss your Flat Flexible Cable (FFC) requirements or request a custom quote. Our team is ready to help you design and build a flexible cable solution that meets your exact application needs.