• CABLE ASSEMBLY

Custom Cable Assembly
Services for Mobile Equipment
and Industrial Applications

From simple wire terminations to complex multi-connector solutions, Agility EMS delivers reliable cable assemblies for demanding applications.

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Request a Quote
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  • Overview

Custom Cable Assembly Solutions Built to Your Specifications

Cable assembly is the process of taking wire or cable and adding connectors or terminals to create a complete, ready-to-install solution. At Agility EMS, we build custom cable assemblies designed to meet your electrical and mechanical requirements while simplifying installation and improving reliability in the field. Our production team is certified to IPC/WHMA‑A‑620, the industry-consensus standard for cable and wire harness assemblies, ensuring consistent quality, workmanship, and reliability in every build.

Cable Assembly Capabilities

What We Build

We support both prototype and production builds with a focus on accuracy, repeatability, and quality.

Core Capabilities

  • Precision wire cutting and stripping
  • Crimping and connector termination
  • Multi-connector cable assemblies
  • Cable bundling and routing
  • Labeling and identification
  • Heat shrink application
  • Abrasion protection, including braided sleeving and loom
  • Complex breakout harnessing

Connectors Options Including

TE Connectivity
Molex
Amphenol
JST
Aptiv
Panduit
And More...
  • Customization Options

Built Around Your Requirements

Every assembly is built to match your specifications and performance needs. We provide expert support and design for manufacturability (DFM).

We Customize:

  • Wire type and gauge
  • Connector selection and configuration
  • Cable length and layout
  • Materials based on application requirements
  • Application-specific performance needs
  • Custom Labeling
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Applications and Industries

Designed for Demanding Environments:
  • Mobile equipment
  • Industrial systems
  • Power and control applications
  • Sensor and connectivity solutions

Testing and Quality Assurance

Focused on Reliability and Performance:
  • High-potential (hipot) testing
  • Continuity testing
  • Functional testing
  • Pull testing
  • Visual inspection
  • Customer-specific testing protocols

Certifications and Standards

  • IPC/WHMA-A-620
  • ISO 9001:2015
  • UL ZPFW2 wiring harnesses
  • UL TEOU2 repackaged electrical equipment or components
  • UL NITW7 UL508 industrial control panels
  • CSA 238922 repackaged components

From Concept to Production

Process:
  • Share your drawings, specifications, or requirements
  • Review with our engineering team
  • Build prototype if needed
  • Move to production
  • Deliver on time

Turnaround

Once supply chain channels are established & initial build is completed, turnaround times can be as low as two weeks.

Why Choose Agility EMS

01

Technical expertise & engineering support

02

Consistent, repeatable builds

03

Flexibility for custom requirements

04

Scalable production from prototype to volume

05

Support for integrated and value-added solutions

06

Responsive lead times once production is established